Technology

• Casting
• Forming
• Finishing
• Testing
• Molding

Products

Automotive

• Central bodies
• Turbine bodies
• Sewer
• Support
• Differential gears

Traditional

• Gears
• Hydraulic productions
• Compressors
• Elevator

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Machinery and technology

• Crucible and basin melting furnace (3000Kg, 1500Kg and 700Kg)
• Die-casting machines (260 to 1,400 tons)
• Machine service robots
• Cutting stations
• Sandblasting stations

Products

• Castings for automotive parts
• Castings for gearmotors
• Castings for lighting technology
• Castings for motor technology
• Castings for sealing

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Machinery

• Tower furnaces for the melting of ingots and sprues, with capacities of 2000 Kg and 6000 Kg.
• Die-casting presses from 700 tons to 1850 tons.

Products

• Die-casting molds.
• Burr cutting dies.
• Structural castings, in particular for the automotive sector.
• Parts according to drawing.

Certifications

• ISO 9001:2015
• IATF 16949 Automotive
• ISO 14001:2015
• BS OHSAS 18000:2007

Materials

• Steel
• Stainless steel
• Alloy steels
• Brass
• Copper
• Aluminum

Bar dimension

• We work pieces with a minimum bar passage of 2 mm up to 65 mm.
• Machining with fixed head with spindle and counter spindle with 2 or 3 turrets with load cells: large diameters and lengths up to 8 meters.

Machine tool

• CNC sliding headstock automatic lathes handling up to 32-mm bars
• CNC fixed headstock automatic lathes handling up to 65-mm bars
• CNC multi-spindle lathes up to 48 mm
• Mechanical multi-spindle lathes up to 48 mm
• Multitasking machining (Turn-mill)

Certifications

• ISO 9001:2015
• IATF 16949 Automotive
• ISO 14001:2015
• BS OHSAS 18000:2007

Dimensions

• X axis: maximum stroke up to 6000 mm
• Y-axis: maximum stroke up to 2030 mm
• Z-axis: maximum stroke up to 1600 mm
• Maximum machinable length: 6400 mm

Machinery

• 3-axis, 4-axis, 5-axis milling machines (positioning and continuous)
• Milling machines for the medical sector
• Machines with mobile columns, fixed table or rotary table for machining with large dimensions

Certifications

• ISO 9001:2015
• ATF 16949 Automotive
• EN 9100 (Aerospaziale)

Materials

• Steel
• Stainless steel
• Hardened steel

Dimensions

• Diameter MAX: 650 mm
• MAX length: 2,500 mm

Machining

• Internal and external cylindrical component grinding
• Thread grinding and grooved profiles
• Centerless through feed and plunge cut grinding for external applications
• Centerless plunge cut external grinding of shaped workpieces
• Production grinding

Certifications

• ISO 9001:2015
• IATF 16949 Automotive
• VDA 6

Materials

• Structural Steels
• Wear resistant steels
• Galvanized Steels
• Stainless Steels
• Peraluman Steels
• Corten Steels
• Peraluman
• Brass
• Aluminium
• Copper
• Striated and ashlar sheets

Dimensions

The cuttable thickness of metal changes depending on the quality and thickness of the material. Indicatively we cut:

• S275 up to 20 mm
• Stainless up to 15 mm
• Aluminum up to 15 mm
• Peraluman, brass and copper up to 8 m

Machining

• Plasma
• Fiber
• Platinum

Certifications

• ISO 9001:2015
• IATF 16949 Automotive
• EN 1090-1:2009

Materials

• Steel
• Stainless steel
• Brass
• Aluminium

Dimensions

The thickness of the bent pieces changes according to the type of material.
We are able to bend material up to 35 mm for structural steels and long pieces up to 6000 mm.

Calendering, on the other hand, covers maximum dimensions of 3000 mm in length and 10 mm in thickness.

Machinery

• light, medium and heavy bending machines up to 400 tons
• 3-roll calendering machines with different sizes

Certifications

• ISO 9001:2015
• IATF 16949 Automotive
• EN 1090-1:2009

Materials

We work all kind of material.

Technology

Welding:

• MIG
• MAG
• TIG
• Electropuncture

Machining:

• Benders from 25 tons up to 150 tons
• 4 rollers calendering machines L1350

Machining

• Punching
• Assembly
• Folding
• Welding

Certifications

• ISO 9001:2015
• EN 1090-1:2009

Typology

• Carbonitriding
• Cementation in controlled atmosphere
• Bainitic tempering
• Tempering
• Induction hardening
• Solubilization and ageing
• Precipitation hardening of stainless steels
• Gas nitriding or post-oxidation
• Post-nitriding/nitro-carburizing oxidation

Fields of applications

• Oil & Gas
• Automotive
• Medical devices
• Industry
• Pumps & Valves
• Consumer goods
• Marine
• Food & Beverage
• Aerospace
• Defense

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Typology

• Hard chrome plating to thickness
• Chemical nickel plating
• Top-black burnishing
• Silox®
• Blackshield®
• Carbodiffusion®
• PVD technology coatings
• Vanadzing
• Hard anodic oxidation
• Chromizing
• Nano-ceramic coating
• Pulitrog
• Vachrom
• DLC high-tech coating

Fields of applications

• Oil & Gas
• Automotive
• Medical devices
• Industry
• Pumps & Valves
• Consumer goods
• Marine
• Food & Beverage
• Aerospace
• Defence

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Materials

• Iron
• Nickel
• Copper
• Steel
• Alloys

Machining

• Metal chrome plating
• Thickness chrome plating
• Hard chrome plating

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Treatment

Cataphoresis coating, based on epoxy, guarantees the total coating of manufactured articles (metal and other alloys) with a constant thickness homogeneity.

Applied by electrodeposition, it is also recommended as a primer for powder coating, when the highest level of adhesion, resistance and finish is required.

Steps of the process

• Degreasing by spray and immersion
• Pickling
• Activation
• Phosphating with microcrystalline zinc salts
• Cataphoresis

Technical specifications

• Maximum dimensions: 6500 x 1800 x 2500 (mm)
• Capacity: 1500 Kg

Certifications

• ISO 9001:2015
• ISO 14001:2015
• IATF 16949 Automotive

Typology

• Gaseous nitriding
• Post-oxidised nitriding- NITREG®-ONC (NITOX)
• Nitreg®-C
• Post-nitriding oxidation / nitrocarburizing

Fields of application

• Oil & Gas
• Automotive
• Medical devices
• Industry
• Pumps & Valves
• Consumer goods
• Marine
• Food & Beverage
• Aerospace
• Defence

Certifications

• ISO 9001:2015
• ISO 14001:2015
• IATF 16949 Automotive

Typology

• Aluminum oxidation
• Antibacterial oxidation
• Coloring variant
• Hard oxidation
• Natural oxidation
• Aluminum chromic passivation

Fields of application

• Automotive
• Marine
• Railway
• Aerospace
• Industry
• Consumer goods
• Electronics
• Packaging
• Food
• Textile
• Lighting engineering
• Furniture
• Construction
• Medical/Pharmaceutical
• Refrigeration

Technology

• automatic plants for mass production up to 18 tanks
• manual plants with hard and natural oxide tanks

Certifications

• ISO 9001:2015
• ISO/IEC 17067:2013
• IATF 16949 Automotive

Sintered products

• Shaped
• Iron, bronze, stainless steel, bronze-graphite and iron-bronze bushings
• Reductions for actuators

Technology

• Sintering furnaces with controlled atmosphere
• Forming presses
• Calibration presses
• Oil impregnation plants
• Vaporization plants
• Washing and tumbling plants

Certifications

• ISO 9001:2015
• ISO 14001:2015

Production

• Shafts for electric motors
• Rotors for generators
• Rotors for turbines
• Covers
• Tubes
• Construction and agricultural equipment

Sectors

• Nuclear industry
• Petrochemical industry
• Energy industry
• Marine Industry
• Oil & Gas
• Compressors and Pumps
• Agricultural
• Construction Industry

Technology

• Presses from 1000 tons up to 16.000 tons
• Manipulators from 3 tons up to 300 tons
• Furnaces with fixed sole or mobile carriage, with maximum capacity of 300 tons

Certification

• ISO 9001:2015
• ISO 14001:2015

Materials

• Iron
• Cast iron
• Zama alloy
• Brass
• Copper
• Steel

Typology

• White zinc-coating
• Yellow zinc-coating
• High resistance zinc-coating
• Black zinc-coating
• Hot zinc-coating
• Transparent zinc-nickel
• Black zinc-nickel

Certifications

• ISO 9001:2015
• ISO 14001:2015

Materials

• Steel
• Aluminum
• Zama alloy
• Brass

What we do

• Engineering and 3D modeling
• Design
• Reverse Engineering
• Prototyping
• Realization
• Assembly
• Maintenance
• Control

Characteristics

• Our molds can be installed on presses up to 1200 tons
• Cold chambers die casting with injection pressure of over 10,000 psi or 70,000 KPa

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Why

In order to guarantee a complete service, we have integrated the assembly process so that we can supply the customer directly with the finished product.

Thanks to the partnership with several suppliers, we are able to assemble a wide range of components.

Assembly typologies

We produce mechanical assemblies and fittings with o-rings, seeger rings and springs.

Technology

• Punching
• Assembling
• Bending
• Welding

Certifications

• ISO 9001:2015
• EN 1090-1:2009

Materials

• Alloy steels
• General steels
• Galvanized steels
• Titanium alloys
• Aeronautical alloys
• Cobalt
• Cast Iron
• Aluminum
• Yellow alloys

Characteristics

In our catalogue you can find 33 different types of oils for specific processes.

Also available biostatic, without biocides, developed to ensure environmental protection.

Machining

Depending on the type of oil, we have oils and lubricants for machining operations of:

• Turning/Milling
• Tapping/Rolling
• Deep drilling
• Broaching/toothing
• Sharpening
• Grinding
• Plastic deformation

What we do

We manufacture special components for machine tools, in particular:

• main spindles with and without scandal profile
• sleeves
• parts for electrospindles, necessary for every type of machine

Regulations

Special and standard toolholders with related accessories are manufactured according to DIN2080, DIN69871, MAS403BT and DIN69893 (complete HSK range).

They are used on machining centers even at high speed (HSC).

Balancing and testing

A special department constantly maintained in optimal thermal conditions is dedicated to the balancing and testing of manufactured parts.

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Materials

• Aluminum
• Steel
• Copper

Typology Molding

• Mold design and creation
• Hot metal sheet pressing

Metal sheet manufacturing

• Drawing
• Welding
• Assembly
• Coating
• Heat and surface treatments

Machinery

• Hydraulic presses up to 1200 tons (1800 X 3000 X H1800)
• Mechanical presses up to 400 tons (1800 X 3000 X H1800)
• Complete CAD/CAM suite

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Pressed materials

The polymers used for production are, according to product requirements, filled with:

• Fiber or glass sphere
• Minerals
• Self-extinguishing additives
• Heat, hydrolysis and UV stabilizers

Business sectors

• Bimaterial items
• Electrical
• Mechanical
• Medical
• Gas
• Automotive

Presses

• Vertical presses with translating table
• Presses for bicomponent molding
• Horizontal presses

Certificazioni

• ISO 9001:2015
• IATF 16949 Automotive

Printed materials

• Plastic filaments (PLA, ABS, ALUMIDE, Nylon, Polyamide)
• Metal powders (Titanium, Aluminum, Stainless Steel, Chrome, Cobalt)

Services

• Molding of articles according to drawing
• Rapid prototyping
• Micro molding

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Standard profiles

• 6082/6101 alloys
  • Flat, square and round bars
  • Round tubes
• 6060/6005/6063
  • Square, round, hexagonal, rectangular and radiused rectangular bars
  • Round, square, square radiused, rectangular and rectangular radiused tubes
  • L”, “T”, “U” and double “U” profiles

Dimensions

• Thin profiles with thicknesses up to 0.9 mm
• Profiles with sections up to 55 mm in width, weight of more than 30 kg/mt and length up to 18 m

Machinery

• Presses from 1350 tons up to 4400 tons

Certifications

• ISO 9001:2015
• ISO 14001
• IATF 16949 Automotive
• BS OHSAS 18001

Materials

• Aluminum
• Steel
• Stainless Steel
• Alloy steels
• Special steels
• Brass
• Copper

Metal sheet dimensions

• Thickness:
  • MIN = 0.030 mm
  • MAX = 6 mm
• Width:
  • MIN = 16 mm
  • MAX = 1700 mm

Machining

• Hot rolling
• Cold rolling
• Heat and surface treatments
• Cutting
• Painting

Certifications

• ISO 9001:2015
• ISO 14001
• IATF 16949 Automotive

Production

• Shaved or ground cylindrical gears
• Ground bevel gears
• Straight gears
• Spline shafts
• Racks
• Broaches
• Toothed wheels
• Worm gears

Machinery

Main machine park

• Notching machines
• Shaving and sharpening machines
• Grinding and lapping machines

Other workshop machines

• Measuring machines
• Profile projectors

Certifications

• ISO 9001:2015
• IATF 16949 Automotive

Materials

We manufacture all electrically conductive materials:

• Copper
• Brass
• Aluminum
• Steel
• Hardened Material
• Titanium

Typology

• Wire EDM
• Plunge EDM
• Micro-drilling from 0.25 mm up to 6 mm

Applications

• Molds for blanking, die-casting, plastic materials, rubber
• Dies for rubber extrusion
• Ceramics
• Racing and Motorsport

Certifications

• ISO 9001:2015
• ISO 45001:2018
• IATF 16949 Automotive

Reliable solutions to help you develop revolutionary products!

• Product Engineering
• Process Engineering
• Project Management
• Reverse Engineering
• FEM Analysis
• Design, production and qualification of molds for composite materials processing (SMC)
• Manufacturing Studies
• Simulation
• Control gauges construction
• Dimensional testing
• CAD/CAM design
• Collaboration with the customer for the study of prototypes of printed products and of the production cycle

Typology

PLC software design and development:

• HMI
• SCADA
• Motion and Augmented Reality

Industry 4.0

• Enabling technologies for Industry 4.0
• Audits, surveys and certifications

Revamping

• Revamping of obsolete production systems

System Integrator

Testing and commissioning of plants all over the world

Thanks to the assistance of our specialized technicians and a wide assortment of spare parts, you can maximize and improve the efficiency of your plant.

• Milling centers assistance
• Turning centers assistance
• Periodic maintenance, interventions and spare parts
• Retrofitting
• Internal revision of spindles, electrospindles, rotary tables and dividers
• Moving machine tools
• Laser controls and axis calibration

Meccanica Italia’s ISO/IEC 17025-certified testing laboratory provides you with precision technology and a dynamic, competent and specialized team of technicians to ensure the compliance of your materials, products and processes.

• Engineering
• Materials Testing Laboratory
• Instrument’s calibration laboratory
• Mechanical testing laboratory

For this reason, we have a chain of accredited companies in continuous evolution, to guarantee the supply of a wide range of raw materials.

• Steel
• Aluminum
• Brass
• Copper
• Zama alloy
• Cast Iron
• Iron
• Titanium
• Cobalt
• Plastics